Bitumen Tank Tubular Heater
Product Details
Jaye Heater Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of bitumen tank tubular heater in China, also supports custom service. Welcome to wholesale high quality bitumen tank tubular heater at competitive price from our factory.
Bitumen Tank Tubular Heater
With years of experience in manufacturing industrial electric heating elements, Jaye Heater delivers reliable, high-quality and cost-effective heating solutions for industrial customers worldwide. Our bitumen tank tubular heaters are professionally engineered for heating high-viscosity bitumen and asphalt materials. Built to withstand long-term high-temperature operation and resist coking, these tubular heaters offer stable performance and excellent durability at competitive factory prices. They are widely used in road construction, asphalt processing, petrochemical storage and heavy material manufacturing industries. Effectively fixing common issues such as uneven heating and low thermal efficiency of traditional heating equipment, our bitumen tank tubular heaters provide consistent, energy-saving heating for daily industrial production.
Specifications
|
Parameter Item |
Technical Specification |
|---|---|
|
Heating Tube Material |
Stainless Steel 304/316L (customizable) |
|
Heating Element |
Nickel-chromium alloy resistance wire |
|
Insulation Material |
High-purity magnesium oxide powder |
|
Working Voltage |
110V / 220V / 380V (customizable) |
|
Power Range |
1000W - 45000W(customizable) |
|
Max Working Temperature |
400℃ |
|
Watt Density |
1.5 - 3.5W/cm² (low watt density for bitumen heating) |
|
Service Life |
8000+ hours stable working |
Advantages and Features
|
Product Features |
Core Advantages |
|---|---|
|
Low watt density design |
Avoids local overheating and bitumen coking, ensures uniform heating of high-viscosity bitumen, and maintains stable fluidity of asphalt materials |
|
High-temperature resistant structure |
Adopts premium nickel-chromium heating wire and dense magnesium oxide filling, anti-oxidation and anti-deformation, suitable for long-term continuous high-temperature industrial operation |
|
Fully sealed waterproof design |
Good insulation and sealing performance, effectively prevents dust and liquid penetration, reduces failure rate, and improves operation safety |
|
Flexible customized shape |
Can be made into straight tube, U-type, serpentine and other bent shapes, matching different sizes and internal structures of bitumen tanks |
|
Energy-saving & high efficiency |
Fast heat conduction and low heat loss, effectively reduces industrial power consumption, improves heating efficiency and saves production cost |
|
Easy installation & maintenance |
Plug-in and flange installation design, simple to disassemble and replace, no complex construction required, reducing later maintenance cost |
Pictures of the final products for shipment
Industrial Application Scenarios & Practical Advantages
Jaye Heater's bitumen tank tubular heater is tailor-made for high-viscosity material heating. It solves the common pain points of slow heating, material solidification and uneven temperature in traditional bitumen storage and processing.
It is widely used in three mainstream industrial fields with stable performance and high market recognition:
- Asphalt Road Construction Industry
Bitumen must maintain stable fluidity at constant high temperatures for paving and mixing in road construction projects. Our bitumen tank tubular heaters deliver steady and uniform heating inside storage tanks, preventing asphalt solidification and layer separation even in low-temperature working environments. They ensure continuous and stable material supply for construction machinery, greatly improving paving efficiency while reducing material waste from incompletely melted bitumen.
- Petrochemical & Heavy Oil Storage Industry
Petrochemical facilities commonly store large quantities of heavy oil and bitumen, which require constant temperature maintenance to keep raw material activity. Featuring a reasonable low watt density design, our tubular heaters avoid local overheating and prevent bitumen deterioration. They sustain stable storage temperatures all year round, ensuring raw materials stay usable and meeting continuous operation demands of petrochemical production lines.
- Industrial Waterproof Material Manufacturing
The production of waterproof coatings and asphalt felts highly depends on evenly melted bitumen raw materials. Our bitumen tank tubular heaters provide stable and consistent heating, keeping bitumen at an ideal melting and viscosity state. This steady temperature control ensures uniform quality of finished waterproof products, lowers defective rates and stabilizes overall production quality for manufacturers.
FAQ
Q1: Can the bitumen tank tubular heater be customized?
Absolutely. We offer full custom service for all bitumen tank tubular heaters. We can adjust tube length, diameter, rated power, working voltage, installation style and shell material based on your actual tank size, working temperature and field installation conditions. Explosion-proof structures and special bent tube shapes are also available to fit unique harsh working scenarios.
Q2: How to calculate the required heater power for a bitumen tank?
The required heater power is determined mainly by your tank volume, bitumen loading capacity and the temperature difference you need to achieve. Larger tanks and lower ambient temperatures normally require higher power to ensure fast and uniform heating. Our technical team follows mature industrial heating calculation standards to avoid insufficient heating or unnecessary energy consumption. Just share your on-site working conditions, and we will work out the most suitable power solution for free.
Q3: What parameters do you need for an accurate quotation?
To quote accurately and offer the most cost-effective solution, we need a few key details: tank internal size and volume, working voltage, required heating power, target working temperature, installation type (flange or plug-in), and whether you need explosion-proof, anti-corrosion or high-temperature reinforcement treatment. You may also send us your installation drawings or special demands, and we will provide a targeted formal quotation.
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