1. The quality of the raw materials of the product is not enough. Good infrared heating tubes are made of high-quality dehydrogenated quartz tubes. Now some use quartz tubes instead of dehydrogenation tubes, which saves costs.
2. The manufacturing process is not enough. If the sealing process of the quartz tube is insufficient, air leakage will occur.
3. Wrong type selection. Your 380V voltage is a 220V heating tube, and the tubes used horizontally are used vertically.
4. The design is not up to standard, the power design per meter is too large, and the temperature in the tube is too high, which affects the service life.
5. The shielding gas does not meet the process requirements, the gas is impure and bad.
6. During the use of the infrared lamp, the temperature of the sealing parts at both ends exceeds 350 degrees, causing the molybdenum sheet at the joint to expand and leak.
7. When using the infrared heating tube, the filament lamp tube is broken due to the impact of external force or excessive vibration of the machine when the equipment is running.
8. The use environment of the infrared heating tube is relatively harsh, and there are many alkaline substances in the medium. The customer does not clean the surface of the finishing tube for a long time, so that the pollutants on the surface of the tube accumulate and thicken, which affects the heat dissipation of the tube and causes the tube to crystallize and deform.
9. The infrared heating tube has no temperature control, which makes it work at the limit allowable temperature for a long time.
10. The connection method is wrong, but it should be a star connection but a delta connection.
JAYE INDUSTRY's product advantages:
The product structure adopts a double-layer quartz tube structure with two lead wires at both ends, and the heating element is woven from imported carbon fiber. Compared with the traditional heating tube, the carbon fiber heating tube mainly has the advantages of energy saving, environmental protection, acid corrosion resistance, no instantaneous impulse current, and resistance to cold and heat mutation.
1. Energy saving: The far-infrared heat loss generated during heating is small, the wavelength band is more likely to have a resonance effect with carbohydrates, and the heat transfer effect is good. Compared with the heaters made of nickel-chromium, tungsten-molybdenum and other metal materials, it can save energy by 30%.
2. Environmental protection: no light pollution, no irritation to eyes and skin, no ultraviolet radiation and harmful gases during heating operation;
3. Acid corrosion resistance: Quartz tube is an excellent acid-resistant material (except for hydrofluoric acid), which is 30 times that of acid-resistant ceramics and more than 100 times that of stainless steel.
4. No instantaneous inrush current: no ballast is required when the product starts, the installation design is simpler and safer, and the service life of the electrical appliance is prolonged.
5. Resistance to sudden changes in cold and heat: when the product is working, pouring ice water will not burst.
