Silicone rubber heaters used in industrial machinery, automotive, or aerospace applications may detach due to prolonged vibration, leading to heating failure or safety risks.
1. Optimizing bonding materials and processes：
High-strength adhesives: Use vibration-resistant epoxy or silicone-specific glue (e.g., 3M™ Scotch-Weld™).
Surface preparation: Clean surfaces (remove oil/oxide) and apply primers if needed.
Curing process: Some adhesives require heat/pressure for full bonding.
2.Mechanical reinforcement design
Metal clamps: Secure edges with stainless steel clips/bolts to distribute vibration stress.
Edge protection: Wrap edges with high-temp silicone or metal foil.
Riveting: Drill holes and rivet thick heaters (ensure insulation).
3.Structural design improvements：
Cushion layers: Add silicone foam or fiberglass pads to absorb vibrations.
Zoned fixation: For large heaters, combine adhesive + mechanical fixes in sections.
4.Material Upgrade：
High-elasticity silicone: Use tear-resistant silicone (Shore A 50-70).
Reinforced wires: Nickel-plated or armored wires resist breakage.
Industry Application Cases：
EV battery heating: Heaters clamped with aluminum plates, passing IP67 vibration tests.
Pipe heating: High-temp glue + stainless steel straps every 20cm.
Solution: Combine adhesive + mechanical fixes + material upgrades, validated by testing.
