Polyimide Kapton Strip Heater
Product Details
Jaye Heater Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of polyimide kapton strip heater in China, also supports custom service. Welcome to wholesale high quality polyimide kapton strip heater at competitive price from our factory.
The Polyimide Kapton Strip Heater manufactured by Jaye Heater stands out as a benchmark of engineering excellence. As a specialized manufacturer deeply rooted in the industrial heating industry, Jaye Heater combines years of technical expertise with rigorous quality control to produce flexible heaters that deliver exceptional performance. Our Kapton Strip Heaters are crafted from premium polyimide film-a material renowned for its outstanding thermal stability, mechanical flexibility, and electrical insulation properties. Designed for applications where space is limited and precision is critical, these ultra-thin, lightweight heating elements offer rapid heat transfer, uniform temperature distribution, and long-term durability. Whether you are operating in the aerospace, medical, or semiconductor sector, Jaye Heater provides a reliable heating solution tailored to your specific engineering requirements.
The Specifications of Polyimide Kapton Strip Heater
| Description | Polyimide Kapton Strip Heater |
| Voltage range | 1.5V~400V |
| Power density range | 0.03w/cm2~2.5w/cm2(0.19w/inch2~16.13w/inch2) |
| Using temperature range | -60~200°C(-140~392°F) |
| Width range | 10mm~500mm(0.39"~19.68") |
| Length range | 10mm~1800mm(0.39"~70.86") |
| Thickness range | Standard:0.126~0.266mm(0.005"~0.01") |
| Quality guarantee | 1 year |
| Life | More than 4 years(normal useful) |
Key Features and Technical Parameters
Jaye Heater's Polyimide Kapton Strip Heaters are engineered with meticulous attention to detail, ensuring they meet the highest standards of industrial performance. Below is a detailed overview of their core features and specifications:
- Ultra-Thin Construction: With a total thickness typically ranging from 0.15 mm to 0.3 mm, these heaters are designed to fit into tight spaces without adding bulk, making them ideal for miniaturized devices.
- High Temperature Resistance: The polyimide film can withstand continuous operating temperatures up to 200°C (392°F) , with the ability to endure intermittent exposure up to 250°C, ensuring stable performance under extreme thermal stress.
- Excellent Dielectric Strength: Featuring a dielectric strength of up to 7 kV (depending on thickness), the Kapton layer provides superior electrical insulation, safeguarding sensitive components and ensuring user safety.
- Precision Etched Foil Elements: Utilizing advanced etched foil technology, the heating circuit is designed to provide uniform watt density, eliminating hot spots and ensuring consistent heat across the entire strip.
- Customizable Parameters: Jaye Heater offers full customization, including various lead wire types (PTFE, fiberglass, etc.), adhesive backing (for easy installation), specific resistance values, and custom shapes or sizes to meet unique OEM requirements.
- Chemical and Moisture Resistance: The inherent properties of Kapton make these heaters resistant to most chemicals, solvents, and moisture, enhancing their longevity in harsh industrial environments.
Applications
Polyimide Kapton Strip Heaters are used in a wide range of applications, including:
- Medical Devices: Used in diagnostic equipment, blood analyzers, and patient warming systems where precise, clean, and reliable heat is required.
- Aerospace and Defense: Ideal for battery heating in drones and aircraft, de-icing systems for probes, and maintaining stable temperatures for sensitive avionics components.
- Semiconductor Manufacturing: Employed in wafer processing equipment and chamber heating due to their ultra-clean, outgassing-free properties.
- 3D Printers and Additive Manufacturing: Commonly used for heating print beds and maintaining nozzle temperatures to ensure material adhesion and print quality.
- Battery Thermal Management: Essential for preheating lithium-ion batteries in electric vehicles and power tools to ensure optimal performance in cold environments.
FAQ
1. What is the maximum operating temperature of a Polyimide Kapton Heater?
The standard continuous operating temperature for Jaye Heater's Polyimide Kapton Strip Heaters is 200°C (392°F) . In some specific configurations and for intermittent use, they can withstand spikes up to 250°C (482°F) . It is important to operate within these limits to maintain the dielectric strength and longevity of the polyimide film.
2. Can Jaye Heater provide custom sizes or shapes for Kapton heaters?
Yes, absolutely. As a specialized manufacturer, Jaye Heater specializes in OEM and custom solutions. You are not limited to standard strips. We can customize the length, width, resistance (wattage), lead wire orientation, and even create complex custom shapes to fit your specific application. Please provide your design specifications or a drawing for a tailored quotation.
3. Do these heaters come with an adhesive backing for easy installation?
Yes, we offer optional pressure-sensitive adhesive (PSA) backing, typically made of silicone or acrylic. This allows for quick and secure bonding to various surfaces. However, if your application involves extremely high temperatures or vacuum environments, we recommend discussing mechanical clamping or other mounting methods with our engineers to ensure optimal performance.
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