Mica Insulated Band Heaters
Product Details
Jaye Heater Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of mica insulated band heaters in China, also supports custom service. Welcome to wholesale high quality mica insulated band heaters at competitive price from our factory.
Industrial mica band heaters are used in industry to provide heat evenly and efficiently. They are made from high-quality mica and encased in stainless steel. Inside, wires generate heat when electricity passes through them.
These heaters can operate at high temperatures and are efficient. They are used in things like plastic extrusion, injection moulding, food processing and packaging machinery, where temperature control and durability are important.
Mica band heaters can be made to suit different needs. They are versatile and reliable.
Specification of Mica Insulated Band Heaters
Watt density: 20 to 60 watts per square inch.
Operating temperature: up to 900°F (482°C).Voltage: 120V, 240V, 480V.
Dimensions: Inner diameters and widths can be customised.
Construction: made with high-quality insulation, stainless steel sheath, and nickel-chrome resistance wire.
Termination options: post terminals, screw terminals, lead wires, and plug connections.
Clamping Mechanism: Includes barrel nuts, worm gear clamps, and custom clamping mechanisms to ensure a proper fit and efficient heat transfer.
Insulation Resistance: High insulation resistance, typically greater than 5 MΩ at 500V DC.
Max Power Rating: Varies based on the heater size and application, but typically ranges from a few hundred watts to several kilowatts.
Thermocouple Integration: Optional thermocouples for precise temperature control and monitoring.
Application-specific: Custom designs for specific needs like plastic extrusion, injection moulding, food processing, and packaging machinery.
High temperature performance: Capable of operating at temperatures up to 900°F (482°C), making them suitable for high temperature applications.
Efficient heat transfer: The design ensures even heat distribution and fast heat-up times, resulting in efficient energy use and consistent heating.
Durability: Constructed from robust materials such as stainless steel and mica insulation, these heaters are built to withstand harsh industrial environments and provide long-lasting performance.
Customisation: Available in a wide range of sizes, wattages, voltages and connection options, these heaters can be customised to meet specific application requirements.
Versatile application: Suitable for a wide range of industries including plastic extrusion, injection moulding, food processing and packaging, making them a versatile heating solution.
Reliable operation: High insulation resistance and robust construction ensure reliable and safe operation over time.
Quick installation: Designed for easy installation with various clamping mechanisms, reducing downtime and improving operational efficiency.
Accurate temperature control: Optional thermocouple integration allows accurate temperature monitoring and control, improving process accuracy.
Energy Efficiency: High watt density and efficient heat transfer result in reduced energy consumption and cost savings.
Corrosion Resistance: Stainless steel sheath provides corrosion resistance, extending heater life in harsh environments.
Safety: High insulation resistance and quality construction materials contribute to the overall safety of the heaters in industrial applications.
Cost-effective: Long-lasting performance and energy efficiency result in lower maintenance and operating costs over time.
Application
1.Plastics Processing:
Injection moulding: Used to keep moulds at the desired temperature.
Extrusion: Helps to heat extrusion barrels for consistent and accurate plastic melt.
Blow moulding: Keeps moulds at optimum temperatures for forming plastic bottles and containers.
2.Food processing:
Packaging equipment: Maintains the correct temperature for sealing machines and other packaging processes.
Cooking and baking equipment: Provides consistent heat for ovens, grills and other cooking equipment.
3.Pharmaceutical and medical equipment:
Sterilisation equipment: Maintains temperatures required to sterilise medical instruments.
Pharmaceutical manufacturing: Used in equipment that requires precise heating for the production of pharmaceuticals.
4.Textile Industry:
Dyeing and drying machines: Maintains temperatures required for dyeing and drying fabrics.
Heat setting machines: Provides consistent heat for setting synthetic fibres.
5.Laboratory Equipment:
Analytical instruments: Provides accurate temperature control in equipment such as incubators and thermal analysers.
Heating Covers: Used to heat flasks and beakers in chemical and biological experiments.
6.Printing Industry:
Hot stamping machines: Provides the heat needed to transfer foil onto surfaces.
Printing rollers: Ensures even temperature distribution across rollers for consistent printing.
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